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Shell & Tube

Shell & tube exchangers are built with heavy-duty construction for extreme pressures and temperatures. ASME-coded shells and TEMA-compliant designs support high flow rates, while optional expansion joints, removable bundles, and corrosion-resistant materials ensure longevity, efficiency, and ease of service in harsh environments.

Engineered to provide superior heat transfer for a variety of applications, our exchangers are a staple in industries that demand rigorous temperature control and reliability. Whether you're working within the realms of chemical processing, power generation, or food and beverage production, our heat exchangers are designed to withstand the test of time.

Crafted with high-quality materials and precision, our shell and tube heat exchangers offer exceptional durability. The robust construction ensures optimal performance even under extreme pressures and temperatures, which makes them the go-to solution for your process needs. Their versatility is unmatched, as they can accommodate both high and low-flow applications with ease.

Our commitment to excellence guarantees that our clients receive heat exchangers that not only meet but exceed industry standards. Keep your operations running smoothly with the consistency and thermal control that your business depends on. Explore our solutions today and see the difference that potent and professional heat exchange equipment can make to your bottom line.

  • Multiple Designs: Straight tube, U-tube, fixed bundle, removable bundle, and multi-pass configurations for optimal heat transfer.
  • Available Capacities: From 1 sq ft to 1,000+ sq ft of surface area, handling small to massive thermal loads.
  • High Quality: Copper, stainless steel, titanium, CuNi, and carbon steel construction for durability and fluid compatibility.
  • Efficiency: Counter-flow turbulence, baffles, and optimized tube layouts maximize heat transfer and minimize pressure drop.
  • Custom Fabrication Any tube length, diameter, or pass arrangement with full ASME/TEMA compliance.
  • Materials Corrosion-resistant alloys for seawater, acids, high-temperature steam, and aggressive chemicals.
Industrial:
Heavy-Duty & High Pressure
  • ASME & TEMA Compliant
  • Extreme Temps & Pressures
  • Custom Materials & Sizes
Industrial Shell & Tube Heat Exchanger
Sanitary:
Food, Pharma & Beverage
  • 3A & USDA Approved
  • Polished Stainless Steel
  • CIP & Easy Clean Design
Sanitary Shell & Tube Heat Exchanger
Straight Tube:
Fixed & Removable*
  • Easy Cleaning & Maintenance
  • Low Pressure Drop
  • 1 to 4 Pass Options
Straight Tube Heat Exchanger
U-Tube:
Thermal Expansion Safe
  • No Expansion Joint Needed
  • Compact Footprint
  • High Thermal Stress Tolerance
U-Tube Heat Exchanger

Shell & Tube Exchangers

Applications

The following is a list of typical processes that require shell & tube heat exchangers: oil cooling, steam condensing, process heating/cooling, power generation, refrigeration, marine propulsion, chemical processing, hydraulic systems, compressor aftercooling, and high-pressure gas cooling for thermal management and energy recovery.

Sizes & Materials

Shell & tube units feature ASME-coded shells, TEMA B/C/R designs, and materials including copper, 90/10 CuNi, 316L stainless, titanium, Hastelloy, and carbon steel with protective coatings. Tube diameters from 1/4" to 2", lengths up to 40 ft, and surface areas exceeding 10,000 sq ft support extreme pressures (up to 3,000 psi) and temperatures. Baffles, impingement plates, and expansion joints optimize flow and durability.

Available in fixed or removable bundles, 1 to 12+ passes, with full compliance to ASME, TEMA, API-660, and HEI standards. Custom nozzle placement, support saddles, and insulation packages ensure seamless integration and long-term performance in corrosive or high-fouling environments.

Straight Tube Exchangers

Straight tube designs offer low pressure drop and full tube-side access for mechanical cleaning. Available in fixed or removable bundle configurations, they support 1 to 4 passes and are ideal for clean fluids, low-fouling applications, or where frequent tube-side maintenance is required.

U-Tube Exchangers

U-tube exchangers eliminate the need for expansion joints by allowing free thermal expansion within the bundle. Compact and cost-effective, they excel in high ΔT applications, steam heating, and environments with significant temperature cycling.

Some Shell & Tube Applications


Common FAQs

With decades of U.S. fabrication expertise, shell & tube heat exchangers deliver unmatched durability and thermal performance in air, water, steam, or chemical systems, operating from cryogenic to 850°F. Built with ASME/TEMA standards and corrosion-resistant alloys, they ensure reliable, high-efficiency heat transfer with minimal maintenance and full serviceability.


Offered in straight tube, U-tube, multi-pass, fixed, and removable bundle configurations, shell & tube exchangers provide key industrial advantages:

  • Reliability:Heavy-duty ASME construction and proven designs minimize downtime and ensure decades of service.
  • Thermal Efficiency:Counter-flow, baffles, and optimized geometry maximize heat transfer with low fouling.
  • Versatility:Custom sizes, materials, and passes suit any fluid, pressure, or temperature requirement.
  • Serviceability:Removable bundles and straight tubes allow easy cleaning and repair without system disassembly.

Shell & tube exchangers transfer heat between two fluids—one flowing through tubes, the other around them in the shell—via conduction through tube walls. Key components include:

  • Tube Bundle:Straight or U-shaped tubes carry one fluid; baffles direct shell-side flow for turbulence.
  • Shell & Nozzles:Contain the second fluid; inlet/outlet nozzles control flow direction and velocity.
  • Heat Transfer:Counter-flow maximizes ΔT; materials and tube pitch optimize efficiency and strength.
  • Support Systems:Expansion joints, tie rods, and impingement plates prevent vibration and erosion.

Shell & tube exchangers are the industry standard for high-pressure, high-temperature, and corrosive applications. In power plants, they condense steam efficiently. In marine and offshore, CuNi resists seawater. For oil refineries and chemical plants, titanium and Hastelloy handle acids. With customizable designs and U.S.-based engineering support, they deliver cost-effective, long-life solutions backed by full code compliance and expert application guidance.

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