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SOFTWARE
PRODUCTS
BEST- Detail
cost estimation for shell and tube exchangers. |
TDST- Thermal
design and rating system for shell and tube exchangers. |
These programs have been in commercial use
since 1987 and are licensed to several engineering, processing and heat exchanger
fabricators in the United States, Canada, Europe and world wide (Partial listing of users is shown at the bottom of this
section). Each software comes with complete manual of
instructions.
No annual membership fees and free technical support.
* Demo is available
for U.S. and Canadian firms. To request a Demo Click
Here
Cost Estimating for Shell & Tube Exchangers
DESCRIPTION
The BEST program
breaks down all major exchanger components based on TEMA type and computes the size,
thickness and weight of main parts based on design pressures and exchanger size. Program
then performs a thorough cost estimating by generating labor man-hour requirements and a
comprehensive bill of material based on actual fabrication methods. Normal run takes about
5 to 10 min.
COVERAGE
TEMA - All standard
configurations.
MATERIAL - Carbon Steel
material prices are built into the program. Several other commonly used materials and
alloys can also be specified using the Material Cost Factors listed in the manual.
LABOR - Features a unique
method for labor man-hour calculations based on TEMA type, size, shell and channel
pressures, mechanical design, manufacturing Codes and Standards as well as client specific
requirements. Labor rate ($/hr) and mark-ups (% profit) is built into the program but
could also be specified by the user.
RANGE OF COVERAGE:
PRESSURE - From 150 #RF to 2500 #RF
SIZE -
Shell I.D.
4 to 120 inch diameter
Tube
O.D. 0.625, 0.75, 1.0, 1.25 and 2.0 inch
Tube
gage 10, 12, 14, 16 and 18
Nozzles
up to 60% of cylinder
LENGTH - straight tube length of up to 80.
ft. (960 inch)
TUBE PASS -maximum of (24) pass
INPUT
The on-screen input is user-friendly and can be run by anyone with some knowledge of shell
& tube exchangers with little or no cost estimating background. The input routine will
address general questions and depending on design and TEMA type will ask specific
questions. This assures implementation of all fabrication and optional construction
requirements such as tube-to-tubesheet welding or use of expansion joint for fixed
tubesheet type, if required.
The 'Expert System' of the BEST
program checks user's input data for logic and acceptability and if errors are detected,
warning or guiding messages shall be displayed.
A typical run takes about 5 to 10 minutes per item allowing many exchanger units be
estimated quickly.
OUTPUT
The printout is extensive and well organized showing the input data as well as size,
thickness, weight, price and labor hour breakdowns for each component for easy reference.
Also included is the final labor and material cost, and the total unit price and weight.
After viewing the results on the monitor, user has the option to send the results to the
printer.
System Requirement: MS DOS 3.2 or later, 512 K of
RAM, a math co-processor.
WindowsÔ : Program may be run
on MS WindowsÔ by setting up as 'Point & Click'
icon under Windows.
Price: $ 1,690. U.S. dollars (one installation).
Each additional installations $ 495.
Unlimited installations (Netwroking): $ 3,500.
Export: $ 1,950. (one
installation). Each additional installation $595.
Unlimited installations $ 4,500.
Lease Option (US & Canada only): $190./ month, six month
min. lease period.
PARTIAL LISTING OF PROGRAM USERS
ENGINEERING, CONSTRUCTION AND PROCESSING
COMPANIES
| Comapny |
Location |
| UOP |
Des Plaines, IL - USA |
| PARSONS |
Pasadena, CA - USA |
| THE PRO-QUIP CORP. |
Tulsa, OK - USA |
| MPEC, INC. |
Houston, TX - USA
|
| GULLEY AND. ASSOC. |
Tulsa, OK - USA |
| TAMSA INC. |
Houston, TX - USA |
| MERLIN ASSOC., INC. |
Houston, TX - USA |
| NIRO ATOMIZER |
Soeborg, DENMARK |
| BELLILI SPA |
Montova - ITALY |
| RESPOL PETROLEOUS |
Madrid - SPAIN |
| INTESCA INDUSTRIAL SA |
Madrid - SPAIN |
| INGEMET SA |
Girona - SPAIN |
| McGILL CORP. |
Montreal - CANADA |
| JCT ENGINEERING |
Mississauga - CANADA |
| COEMSA CONS, SA |
Sao Laulo Sp - BRAZIL |
| ATKINS ENGINEERING |
Surrey, ENGLAND |
| JC SERVICE TECHNOLOGY |
Manchester - ENGLAND |
| PETRO MNGM. |
Wien - AUSTRIA |
| EINERVN |
Tananger - NORWAY |
| J APRE & ASOCIADUS |
Buenos Aires - ARGENTINA |
| BIDYPSA |
Poza Rica - MEXICO |
| CENTROMIN SA |
Calleo - PERU |
| FORTUNA ZUNICA SA |
Monteviedo - URUGUAY |
| ENERFLUID CONS |
Lisbon, PORTUGAL |
| DUPERI BV |
Amsterdam - THE NETHERLANDS |
FABRICATION SHOPS
(Partial)
| Comapny |
Location |
| ENERGY EXCHANGERS CO. |
Tulsa, OK - USA |
| API (Basco Division) |
Buffalo, NY - USA |
| KRUEGER ENG. & MFG. CO. |
Houston, Texas - USA |
| PHOENIX EXCHANGER WORKS |
Baytown, TX - USA |
| THE PRO-QUIP CORP. |
Tulsa, OK - USA |
| THERMOFLUID INT'L., INC. |
Arlington, TX - USA |
| CHEMETICS INT'L. |
Ontario - CANADA |
| INDUSTRIAL FAB CONS. |
Athens - GREECE |
BEST,
a detail, fast and reliable source for quick cost estimates.
Click here How
to Order to purchase or lease
this software.
* Demo is
available for U.S. and Canadian firms. To request a Demo Click Here

Thermal
Design for Shell-and-Tube Exchangers (TDST)

System Requirement: MS DOS 3.2 or later,
512 K of RAM, a math co-processor and 1.0 million available disk space.
WindowsÔ : Program may be run
on MS WindowsÔ by setting up
as 'Point & Click' icon under
Windows.
Price: $ 5,900. U.S. dollars. Export: $ 7,850.
Lease Option (US & Canada only): $250./ month. (six month min.
lease period).
DESCRIPTION
The TDST
program is a complete software system for thermal design and rating of
shell and tube exchangers covering full range of services and TEMA standards. This program
has been developed over many years of extensive practical experience on thousands of
various exchanger design configurations.
The most advanced correlations reflecting the latest developments in heat transfer
technology along with feedback from the actual performance data on installed units
has been incorporated into TDST.
Thousands of units designed by this program are presently in operation worldwide.
APPLICATION
Program covers all possible operation modes in horizontal and vertical position
including:
Single Phase: Gas - Gas, Liq - Liq and Liq - Gas.
Boiling: pool, forced
circulation, natural circulation (thermosiphon).
Condensation: isothermal, narrow and large condensing
range, steam condensing out of non-condensable, multi-component
condensation, partial and total condensers.
RANGE OF DESIGN OPTIONS
Exchanger Type- Covers all TEMA standards including 'X'
type shell
Tubes-
Bare and low fins including 16,19, 26 and 28 fins per inch
Tube Count- Accurate
internal row-by-row method
Tube Pitch-
Triangular,
rotated triangular, square, rotated square, and square
pitch rotated bundle
Tube Length- No practical
limitations
Tube Pass-
Up to twenty four (24) passes
Baffle Type- Single,
double and triple segmental
Baffle Cut-
Vertical, horizontal and rotated
N.T.I.W.-
No tube in window design
Shell Size-
Design Mode: up to 85" I.D, Rating Mode: up to 156" I.D
In-Line Flow- For one
tube-pass in-line channel nozzle pressure drop
Impingement- Plate on or behind
bundle (for U-tubes), rod type and swage
PHYSICAL PROPERTY DATA BANK
TDST is integrated with data bank of
hundreds of compounds including Steam, Water, Hydrocarbons, gas treating chemicals (Amines
& Glycols), heat transfer fluids such as Dowtherms, Therminols, and many others
commonly used in the chemical process industry.
If gas mixture physical properties are needed, it can be determined by GMIX program,
one of the software provided with 'Support Software Package' (see details few pages down)
which calculates the specific heat, thermal conductivity and viscosity of the mixture when
gas composition is known.
INPUT DATA
Data is entered on a single page input form and a text file is then created using
programs such as EDIT of MS® DOS.
The input sheet format is self-explanatory and user-friendly. Program can operate in
either English or Metric unit. Fluids on the shell and tube side could be reversed by a
single command with option to run both cases simultaneously. A detail input instructions
is included in the manual.
OUTPUT
A well organized output includes design summary mini-prints of intermediate size
selections by program along with calculated heat transfer parameters and exchanger
hydraulics showing why they were not acceptable (e.g. under surface, excessive pressure
drops, etc.).
Through this routine, TDST
will search and optimizes the unit size to satisfy the duty, heat flux, pressure drops,
tube length and other limitations specified by the user or required by design conditions.
Once the optimum design is selected, a detail computation of critical parameters of the
final selection is displayed for engineer's evaluation.
An extensive "error-checking" routine is built into TDST to check for possible wrong or
impractical data entry. The "intelligent-system" provides essential messages,
warnings and design analysis to ensure the most economical and the best design
configuration.
If any signs of flow-induced or acoustical vibration is detected, a
detail analysis shall be carried out and suggestions and remedies to eliminate or reduce
vibration problems will be outlined for designer's review. User has the option of viewing
the entire output before sending it to the printer.
Support Software Package *
Number of stand-alone heat transfer and fluid flow software programs to assist
in design and simulation of shell-and-tube exchangers.
* This software package is provided at no cost with
purchase of TDST
program.
The support software package includes:
VIB flow-induced and acoustical vibration
analysis in shell & tube exchangers.
GMIX calculates physical properties for gas mixtures.
INTEM unknown or intermediate temp(s) for existing unit or exchanger
train.
FLOW types of two-phase flow patterns based on Baker's graph.
RESID surge (purge) time calculation for kettle reboilers.
MTD mean temperature difference and correction factor.
WMTD weighted mean temperature difference.
TPD pressure drops in pipes, tubes and nozzles for
single and two-phase flow.
Price: $ 695. U.S. dollars. $ 850. Export.
Free with the purchase of TDST program.
Click Here to purchase or lease this software.
* Demo is
available for U.S. and Canadian firms. To request a Demo Click Here
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